Paper discharge device and image forming apparatus having the same

ABSTRACT

A paper discharge device and an image forming apparatus having the same are provided. In the paper discharge device, the paper discharge roller has a non-uniform diameter extending in a longitudinal direction and the idle roller contacts with the paper discharge roller in the longitudinal direction of the paper discharge roller so that the print paper unfolds and discharges utilizing a velocity differential at a nip between the paper discharge roller and the idle roller.

This application claims the benefit under 35 U.S.C. § 119(a) of KoreanPatent Application No. 10-2004-0037251, entitled “Paper Discharge Deviceand Image Forming Apparatus Having the Same,” filed on May 25, 2004, theentire disclosure of which is incorporated hereby incorporated byreference. This application is a divisional of currently co-pending U.S.patent application Ser. No. 11/062,567 (filed Feb. 23, 2005), which ishereby incorporated by reference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to an image forming apparatus. Moreparticularly, the present invention relates to a paper discharge devicecapable of stably discharging paper, on which an image is formed, in anunfolded state.

2. Description of the Related Art

In general, an image forming apparatus such as a printer produceselectrostatic latent images on a photosensitive drum in response toprint data. The image forming apparatus utilizes an exposure unit thatsupplies toner as a developing agent to form the electrostatic latentimages as toner images, transfers the toner images to print paper, andfuses them on the print paper. Thus, a desired image is obtained.

The print paper is discharged to the outside of the image formingapparatus using a paper discharge device. A portion of the print paperhas toner images fused thereon. Additionally, portions of the printpaper are blank. Consequently, a humidity differential arises betweenthe toner image fused portion and the blank portion. Therefore, due tothe humidity differential and a variety of other factors, the printpaper S often wrinkles. This humidity differential also contributes toprint paper curling.

Curling of the print paper causes difficulties when transferring theprint paper. As a result, paper jams occur and the print paper blocksthe transfer path and prevents transfer.

Thus, the print paper requires unfolding prior to being discharged tothe outside of paper discharge device.

FIG. 1 is a front view of a conventional paper discharge device, andFIG. 2 is a rear view of the paper discharge device of FIG. 1.

The paper discharge device of FIGS. 1-2 comprises a paper discharge unit70 and a plurality of idle rollers 73. A plurality of paper dischargerollers 72 are disposed in the paper discharge unit 70 and extend in alongitudinal direction of a paper discharge shaft 71. The plurality ofidle rollers 73 are installed to face the plurality of paper dischargerollers 72. Transferred print paper S is placed between the paperdischarge roller 72 and the idle roller 73, and presses the print paperS toward the paper discharge roller 72 using a spring 74.

The idle rollers 73 have the same diameter and extend in thelongitudinal direction of the paper discharge shaft 71. Each roller 72,73 is preferably inclined by an angle of about 0 with respect to thepaper discharge shaft 71. That is, a shaft of the idle rollers 73 areinclined relative to the paper discharge rollers 72. Furthermore, eachof the idle rollers 73 contacts a respective paper discharge rollers 72and inclines from an inside of the paper discharge roller 72 to anoutside thereof.

Thus, when each idle roller 73 contacts each of the paper dischargerollers 72, a force F1 is created at a predetermined angle which extendsfrom the inside of the paper discharge roller 72 to the outside thereof.The force is generated in each nip between the idle roller 73 and thepaper discharge roller 72.

Thus, the print paper S is unfolded from an inside to an outside by theforce F1. Consequently, the print paper S is discharged to the outsidein an unfolded state.

Since the idle roller 73 is preferably inclined by an angle of about 0with respect to the paper discharge roller 72, a velocity vector of thepaper discharge roller 72 and a velocity vector of the idle roller 73 donot extend in the same direction, but incline by a predetermined angle.As such, friction increases in the nip, and non-uniform pressure isapplied in the longitudinal direction to the print paper S. Thus, wearoccurs in the nip. During prolonged use, wear rapidly occurs in the nipportion, and results in diminished reliability.

Accordingly, there is a need for an image forming apparatus having aimproved paper discharge device that prevents roller wear and prolongsthe life of the paper discharge device and enhances the reliabilitythereof.

SUMMARY OF THE INVENTION

An aspect of the present invention is to solve at least the aboveproblems and/or disadvantages and to provide at least the advantagesdescribed below. Accordingly, an aspect of the present invention is toprovide a paper discharge device capable of preventing partial wear of apaper discharge roller by applying uniform pressure and contact drivingin a longitudinal direction between the paper discharge roller and anidle roller.

According to an aspect of the present invention, there is provided apaper discharge device, the paper discharge device comprises a paperdischarge roller and an idle roller facing the paper discharge roller.Print paper is rotatably positioned between the paper discharge rollerand the idle roller. The paper discharge roller has a non-uniformdiameter which extends in a longitudinal direction and the idle rollercontacts a surface of the paper discharge roller in the longitudinaldirection of the paper discharge roller so that the print paper unfoldsand discharges utilizing a velocity differential at a nip between thepaper discharge roller and the idle roller.

Other objects, advantages, and salient features of the invention willbecome apparent to those skilled in the art from the following detaileddescription, which, taken in conjunction with the annexed drawings,discloses preferred embodiments of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

The above and other objects, and features, and advantages of certainembodiments of the present invention will be more apparent from thefollowing description taken in conjunction with the accompanyingdrawings, in which:

FIG. 1 is a front view of a conventional paper discharge device;

FIG. 2 is a rear view of the paper discharge device of FIG. 1;

FIG. 3 is a side view of the structure of an image forming apparatusutilizing a paper discharge device in accordance with a first embodimentof the present invention;

FIG. 4 is a front view of the paper discharge device of FIG. 3;

FIG. 5 is a plan view of the paper discharge device of FIG. 3;

FIG. 6 is a front view of a paper discharge device in accordance with asecond embodiment of the present invention;

FIG. 7 is a plan view of the paper discharge device of FIG. 6;

FIG. 8 is a front view of a paper discharge device in accordance with athird embodiment of the present invention; and

FIG. 9 shows a kicker of the paper discharge device of FIG. 8.

Throughout the drawings, the same drawing reference numerals will beunderstood to refer to the same elements, features, and structures.

DETAILED DESCRIPTION

The matters defined in the description such as a detailed constructionand elements are provided to assist in a comprehensive understanding ofthe embodiments of the invention. Accordingly, those of ordinary skillin the art will recognize that various changes and modifications of theembodiments described herein can be made without departing from thescope and spirit of the invention. Also, descriptions of well-knownfunctions and constructions are omitted for conciseness.

FIG. 3 is a side view of the structure of an image forming apparatusadopting a paper discharge device according to a first embodiment of thepresent invention,

FIG. 4 is a front view of the paper discharge device of FIG. 3, and FIG.5 is a plan view of the paper discharge device of FIG. 3.

Referring to FIG. 3, a paper cassette 110, on which print paper S ismounted, is attachable and detachable to and from an image formingapparatus 100. Moreover, the paper cassette 110 is installed under themain body 101. A pickup roller 120 picks up print paper S sheet by sheetand is installed on the paper cassette 110.

The image forming apparatus 100 comprises a developing device 140, anexposure device 142, a transfer roller 150, a fusing device 160, and apaper discharge unit 170. Each component is disposed along a transferpath of the print paper S.

The developing device 140 supplies toner as a developing agent to anelectrostatic latent image formed on a photosensitive medium to developa toner image. The developing unit 130 is installed to attach to anddetach from the main body 101. The developing unit 130 comprises aphotosensitive drum 141 that has a portion exposed to the outside.

The exposure device 142 forms an electrostatic latent image on thesurface of the photosensitive drum 141 in response to print data. Alaser scanning unit (LSU) radiates light irradiated from a light sourceon the surface of the photosensitive drum 141 and is generally used asthe exposure device 142.

The transfer roller 150 is installed to face the photosensitive drum141. The transfer roller 150 also transfers the toner image formed onthe photosensitive drum 141 to the print paper S.

The fusing device 160 fuses the toner image on the print paper S by heatand pressure. After applying heat and pressure on the print paper S, thetoner image is transferred. In general, the fusing device 160 comprisesa heating roller to generate heat and a pressing roller to press theprint paper S.

The paper discharge device 170 discharges the print paper S on which thetoner image is fused by the fusing device 160 to the outside of the mainbody 101. As shown in FIG. 4, the paper discharge device 170 comprisespaper discharge rollers 172, 173 and idle rollers 175, 176 which facethe paper discharge rollers 172, 173.

An intermediate roller 174 is installed in the middle portion of a paperdischarge shaft 171. The paper discharge rollers 172, 173 are installedat both sides of the intermediate roller 174. The intermediate roller174 has a tapered structure having a diameter that becomes graduallysmaller at one end. Therefore, the middle portion of the dischargedprint paper S is preferably pressed concavely to prevent wrinkling ofthe print paper S.

Each of the paper discharge rollers 172, 173 preferably has asubstantially cone shape and an internal diameter D1 that is larger thanan external diameter D2. Thus, each of the paper discharge rollers 172,173 preferably has an inclined angle of about 0.

The idle rollers 175, 176 face and contact the paper discharge rollers172, 173, respectively. The idle rollers 175, 176 are preferablysubstantially cone shaped and have an external diameter d1 that islarger than an internal diameter d2 (converse to the paper dischargerollers 172 and 173). Rotation shafts 177, 178 of the idle rollers 175,176 extend parallel to the paper discharge shaft 171 of the paperdischarge rollers 172, 173.

In addition, each of the idle rollers 175, 176 preferably has aninclined angle of about θ. The inclined angle is about the same as thatof each of the paper discharge rollers 172, 173. The range of theinclined angle is about, 0°≦θ≦30°, and preferably between about2°≦θ≦15°.

Thus, each of the paper discharge rollers 172, 173 contacts each of theidle rollers 175, 176 in a longitudinal direction uniformly so that anip between each of the paper discharge rollers 172, 173 and each of theidle rollers 175, 176 is preferably inclined by the angle of about froman inside of each of the paper discharge rollers 172, 173 to an outsidethereof.

As shown in FIG. 4, a component of velocity V1 at the internal diameterD1 of each of the paper discharge rollers 172, 173 contacts each of theidle rollers 175, 176 and is larger than a component of velocity V2 atthe external diameter D2 of each of the paper discharge rollers 172 and173. Thus, a frictional force F2 acts from an inside to an outside. Thefrictional force F2 acts so that the print paper S is unfolded from theinside to the outside. Thus, wrinkling of the print paper S isprevented.

FIG. 6 is a front view of a paper discharge device in accordance with asecond embodiment of the present invention. FIG. 7 is a plan view of thepaper discharge device of FIG. 6.

Referring to FIGS. 6-7, a paper discharge device 180 discharges theprint paper S on which the toner image is fused by the fusing device 160(see FIG. 3) to the outside of the main body 101 (see FIG. 3). As shownin FIG. 6, the paper discharge device 180 comprises paper dischargerollers 182, 183 and idle rollers 185, 186 which face the paperdischarge rollers 182, 183.

An intermediate roller 184 is installed in the middle portion of a paperdischarge shaft 181, which forms a first longitudinal axis, and thepaper discharge rollers 182, 183 are installed at both sides of theintermediate roller 184. The intermediate roller 184 has a taperedstructure in which the diameter becomes gradually smaller at one end.Therefore, the middle portion of the discharged print paper S is pressedconcavely to prevent wrinkling.

Each of the paper discharge rollers 182, 183 is preferably substantiallycone shaped and has an internal diameter D1 larger than an externaldiameter D2. Thus, each of the paper discharge rollers 182, 183 has aninclined angle with respect to the first longitudinal axis roughly equalto θ.

The idle rollers 185, 186 face and contact the paper discharge rollers182, 183, respectively, and have a uniform diameter extending in alongitudinal direction. Rotation shafts 187, 188 of the idle rollers185, 186 form second and third longitudinal axes, respectively, whichare at predetermined angles with respect to the longitudinal axis of thepaper discharge shaft 181.

In addition, the first and second longitudinal axes of each of the idlerollers 185, 186 preferably have an inclined angle roughly equal to 0,which is the same as that of each of the paper discharge rollers 182,183. The range of the inclined angle is about, 0°≦θ≦30°, and preferablyroughly equal to about 2≦θ≦15′. Although the inclined angles of thesecond and third longitudinal axes are the same, the are mirror imagesof one another. That is, the second longitudinal axis is at an angle θclockwise with respect to the first longitudinal axis, while the thirdlongitudinal axis is at an angle θ counter-clockwise with respect to thefirst longitudinal axis.

Thus, each of the paper discharge rollers 182, 183 contacts each of theidle rollers 185, 186 in the longitudinal direction uniformly. Thus, anip between each of the paper discharge rollers 182, 183 and each of theidle rollers 185, and 186 is inclined by the inclined angle roughlyequal to 0 from an inside of each of the paper discharge rollers 182,183 to an outside thereof.

As shown in FIG. 6, a component of velocity V1 at the internal diameterD1 of each of the paper discharge rollers 182, 183 contacts each of theidle rollers 185, 186 and is larger than a component of velocity V2 atthe external diameter D2 of each of the paper discharge rollers 182,183. A frictional force F3 acts from an inside to an outside. Thefrictional force F3 acts so that the print paper S is unfolded from theinside to the outside. Thus, wrinkling of the print paper S isprevented.

FIG. 8 is a front view of a paper discharge device in accordance with athird embodiment of the present invention. FIG. 9 shows a kicker of FIG.8.

Referring to FIGS. 8-9, the configuration of the paper discharge deviceis the same as that of the paper discharge device 180 of FIGS. 6-7. Theonly difference is the discharge unit 194 has a plurality of kickers 195formed along a circumferential direction to contact ends of the printpaper S at both sides of the idle rollers 185, 186.

When the ends of the print paper S pass through a nip between each ofthe paper discharge rollers 182, 183 and each of the idle rollers 185and 186, the discharge unit 194 allows the kickers 195 to hit the endsof the print paper S. Thus, the print paper S is smoothly discharged tothe outside.

As described above, the paper discharge device according to the presentinvention has the following advantages. First, a paper discharge rollerand an idle roller contact each other uniformly and apply uniformpressure in a longitudinal direction. Thus, partial wear of the rollersis prevented and the overall life of the paper discharge device isincreased. Thus, the reliability thereof is improved. Second, printpaper is discharged in the same direction regardless of the state of theprint paper so that a high print quality is achieved and the print paperis stacked stably.

While the invention has been shown and described with reference tocertain embodiments thereof, it will be understood by those skilled inthe art that various changes in form and details may be made thereinwithout departing from the spirit and scope of the invention as definedby the appended claims.

1. An image forming apparatus comprising: a developing device to developan image on a print paper; a fusing device to fuse the image on theprint paper; and a paper discharge device to receive the printing paperhaving the fused image from the fusing device and discharge the paper toan exterior of the image forming apparatus, the paper discharging devicehaving a paper discharge roller and an idle roller facing the paperdischarge roller so as to discharge the print paper between the paperdischarge roller and the idle roller; the paper discharge roller havingnon-uniform diameter portions extending in a longitudinal direction suchthat the print paper bends according to the non-uniform diameter portionof the paper discharge roller as the paper is discharged by the paperdischarge device.
 2. The image forming apparatus of claim 1, wherein aninternal diameter of the non-uniform diameter portion of the paperdischarge roller is larger than an external diameter thereof and theidle roller has a uniform diameter in the longitudinal direction suchthat a velocity at an internal nip between the paper discharge rollerand the idle roller is larger than a velocity at an external niptherebetween.
 3. The image forming apparatus of claim 2, wherein thenon-uniform diameter portion of the paper discharge roller has aninclined angle between about 0 and 30 degrees.
 4. The image formingapparatus of claim 3, wherein at least one of the paper discharge rolleror the idle roller has an inclined angle between about 2 and 15 degrees.5. The image forming apparatus of claim 1, wherein the idle rollercomprises a discharge unit having a plurality of kickers that contactsends of the print paper to discharge the print paper.
 6. The imageforming apparatus of claim 1, wherein the paper is bent in a firstdirection when the paper is discharged by the fusing device, and whereinthe paper discharge device is configured to bend the print paper in asecond direction opposite to the first direction.
 7. The image formingapparatus of claim 1, wherein the idle roller has a non-uniform diameterportion corresponding to the non-uniform diameter portion of the paperdischarge roller.
 8. The image forming apparatus of claim 7, wherein aninternal diameter of the non-uniform diameter portion of the paperdischarge roller is larger than an external diameter thereof and anexternal diameter of the non-uniform diameter portion of the idle rolleris larger than an internal diameter thereof in the longitudinaldirection such that the velocity at the internal nip between the paperdischarge roller and the idle roller is larger than the velocity at theexternal nip therebetween.
 9. The image forming apparatus of claim 8,wherein the non-uniform diameter portion of the idle roller has aninclined angle between about 0 and 30 degrees.
 10. The image formingapparatus of claim 1, further comprising an intermediate roller having ataper structure between the plurality of paper discharge rollers. 11.The image forming apparatus of claim 10, wherein the intermediate rollerand the plurality of paper discharge rollers are formed such that afirst space is provided between a first edge of the intermediate rollerand one of the plurality of paper discharge rollers and a second spaceis provided between a second edge of the intermediate roller and theother of the plurality of paper discharge rollers.
 12. An image formingapparatus comprising: a developing device to develop an image on a printpaper; a fusing device to fuse the image on the print paper; and a paperdischarge device to receive the printing paper having the fused imagefrom the fusing device and discharge the paper to an exterior of theimage forming apparatus, wherein the paper discharging device includes afirst paper discharge roller, a second paper discharge roller, a firstidle roller and a second idle roller so as to discharge the print paperbetween the paper discharge rollers and the idle rollers; each of thepaper discharge rollers having a non-uniform diameter configurationextending in a longitudinal direction such that the print paper bendsaccording to the non-uniform diameter configurations of the paperdischarge rollers as the paper is discharged by the paper dischargedevice.
 13. The image forming apparatus of claim 12, wherein each of theidle rollers having a non-uniform diameter configuration correspondingto the non-uniform diameter configuration of the paper dischargerollers.
 14. The image forming apparatus of claim 13, wherein the firstpaper discharge roller and the second paper discharge roller are mountedon a paper discharge shaft.
 15. The image forming apparatus of claim 14,wherein an intermediate roller portion is mounted on the paper dischargeshaft between the first paper discharge roller and the second paperdischarge roller.
 16. The image forming apparatus of claim 15, whereinthe intermediate roller portion and paper discharge rollers are mountedsuch that a first space is provided between a first edge of theintermediate roller portion and the first paper discharge roller and asecond space is provided between a second edge of the intermediateroller portion and the second paper discharge roller.
 17. The imageforming apparatus of claim 16, wherein an intermediate roller portion isconfigured to have a tapered structure.
 18. An image forming apparatuscomprising: a developing device to develop an image; a fusing device tofuse the image on print paper; and a paper discharge device having apaper discharge roller and an idle roller facing the paper dischargeroller so that print paper is rotatably positionable between the paperdischarge roller and the idle roller; the paper discharge roller havinga non-uniform diameter extending in a longitudinal direction and theidle roller contacts a surface of the paper discharge roller in thelongitudinal direction of the paper discharge roller so that the printpaper unfolds and discharges utilizing a velocity differential at a nipbetween the paper discharge roller and the idle roller.